Preventive Maintenance & Digitalization DICV

Chennai, Tamil Nadu, India · On site · Posted 2d Leaves the board in 6 days
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  • Ensure maximum uptime and reliability of all production equipment across Weld, Paint, Assembly, Engine, and Transmission shops
  • Drive maintenance excellence through Reliability-Centered Maintenance (RCM), Condition-Based Maintenance (CBM), and predictive strategies.
    Implement Industry 4.0 initiatives, digital tools, and sensor-based monitoring for proactive maintenance.
  • Ensure compliance with OEM standards, statutory regulations, and safety norms.
  • Lead asset lifecycle management, cost optimization, and sustainability initiatives.
  • Act as Deputy BISO for shopfloor information security and lead digital transformation projects.
  • Maintenance Strategy & Planning - Develop long-term strategies for RCM, CBM, PdM, Industry 4.0, and Zero Breakdown roadmap. Align with business goals, new model launches, and capacity expansion.
  • Safety, Compliance & Risk Management- Ensure compliance with IMS (ISO 14001, ISO 45001, ISO 50001), IATF16949, statutory norms. Implement LOTO, HIRA/MSRA, and contractor safety.
  • Digital Initiatives & Information Security - Implement IoT sensors, CMMS dashboards, predictive analytics, and act as Deputy BISO for shopfloor cybersecurity.
  • Preventive & Predictive Maintenance Execution - Ensure 100% adherence to PM/CBM/PdM schedules for robots, conveyors, paint systems, assembly lines, engine/transmission equipment.
  • Financial & Budget Control - Own maintenance budgets (CapEx, OpEx, spares, AMC). Drive cost optimization and lifecycle cost improvement.
    Stakeholder Management & Communication (cross-functional, vendors, global IT)
  • Asset Lifecycle & Spare Management - Manage spares strategy, localization, AMC reduction, and safe disposal of obsolete equipment.
  • Continuous Improvement & TPM - Drive MTBF/MTTR improvement, Kaizen, Lean, and TPM pillars for maintenance excellence.

Bachelor’s degree in Mechanical/Electrical/Electronics/Mechatronics Engineering

Experience: 15+ years in maintenance, with 3–5 years in leadership roles.

Specific knowledge - Robots (KUKA, Yaskawa, Fanuc), PLCs (Allen Bradley, Siemens), automation, CMMS tools.